wet anisotropic etch

**Wet Anisotropic Etching** uses orientation-dependent etch rates in crystalline materials to create precisely shaped structures, commonly using KOH or TMAH on silicon. ## What Is Wet Anisotropic Etching? - **Mechanism**: Different crystal planes etch at different rates - **Etchants**: KOH (potassium hydroxide), TMAH (tetramethylammonium hydroxide) - **Rate Ratio**: {100}:{111} can exceed 100:1 - **Applications**: MEMS cavities, V-grooves, sharp tips, through-wafer vias ## Why Anisotropic Wet Etching Matters Etching self-terminates on slow-etching {111} planes, creating atomically smooth surfaces and precisely defined angles without expensive plasma equipment. ```svg Anisotropic Etch in (100) Silicon:Starting: After KOH etch: ──────────── ──────────── Mask ╲ ╱ ├──────────┤ ╲ ╱ ╲╱ Silicon ╲ ╱ 54.7° angle ╲ ╱ ({111} planes) └──────────┘ ╲╱ Self-limiting V-groove (111 planes resist etching) ``` **Etchant Comparison**: | Property | KOH | TMAH | |----------|-----|------| | {100}/{111} ratio | ~400 | ~35 | | CMOS compatible | No (K+ contaminant) | Yes | | Cost | Low | Higher | | Surface roughness | Better | Good |

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