Chip Packaging — encapsulating a semiconductor die and connecting it to the outside world, providing mechanical protection, electrical connections, and thermal management.
Package Types
- Wire Bond: Gold/copper wires connect die pads to package leads. Mature, low cost. Used for low pin-count devices
- Flip Chip: Die flipped upside down, solder bumps connect directly to substrate. Shorter connections, better performance. Standard for CPUs/GPUs
- BGA (Ball Grid Array): Solder balls on package bottom. High pin count, good for PCB mounting
- QFN/QFP: Leaded packages for cost-sensitive applications
Advanced Packaging
- 2.5D (Interposer): Multiple dies on a silicon interposer with through-silicon vias. AMD EPYC, NVIDIA H100
- 3D Stacking: Dies stacked vertically with TSVs (Through-Silicon Vias). HBM memory
- Chiplets: Disaggregated design — multiple small dies in one package instead of one large die. AMD Zen, Intel Ponte Vecchio
- Fan-Out Wafer Level (FOWLP): Redistribution layer packaging at wafer level. Apple processors
- Hybrid Bonding: Direct copper-to-copper bonding at sub-micron pitch. Next-gen 3D integration
Packaging is now as critical as transistor scaling for performance — "More than Moore" advances come from advanced packaging.
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