Electrochemical Plating (ECP) is the standard method for depositing copper to fill damascene trenches and vias — using an electrochemical cell where Cu²⁺ ions from a copper sulfate solution are reduced onto the wafer surface (cathode) by an applied electrical current.
How Does ECP Work?
- Setup: Wafer (cathode) + Cu anode + CuSO₄/H₂SO₄ electrolyte + organic additives.
- Additives (Critical for superfill):
- Suppressor: Large polymer (PEG) that slows deposition at the top.
- Accelerator: Small molecule (SPS/MPSA) that speeds deposition at the bottom.
- Leveler: Selectively suppresses deposition on bumps -> planarizes.
- Superfill: Bottom-up filling that avoids voids by plating faster at the trench bottom than the top.
Why It Matters
- Industry Standard: Every copper interconnect since IBM's 1997 introduction has been filled by ECP.
- Void-Free Fill: The additive chemistry enables defect-free filling of features with aspect ratios > 10:1.
- Throughput: High deposition rate (~0.5-1 $mu m$/min) at low cost.
ECP is the electrochemistry that fills every wire in modern chips — using precisely tuned bath chemistry to grow copper from the bottom up.
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