Feedback Control is a process control strategy that uses downstream measurements (after processing) to adjust the process recipe for subsequent lots — correcting for systematic drift by comparing output measurements to targets and applying corrections to future runs.
How Does Feedback Control Work?
- Measure Output: Measure the critical parameter after processing (e.g., post-etch CD).
- Calculate Error: $e = ext{measured} - ext{target}$.
- Adjust Recipe: Modify the recipe for the next lot to reduce the error (e.g., change etch time).
- Controller: EWMA (Exponentially Weighted Moving Average), PID, or model-based controller determines the correction.
Why It Matters
- Drift Compensation: Automatically corrects for slow process drifts (chamber aging, gas line degradation).
- Standard Practice: Feedback R2R (run-to-run) control is implemented on nearly every critical process step.
- Combines with Feed-Forward: Most production uses combined feed-forward (inter-step) + feedback (intra-step) control.
Feedback Control is learning from the last lot — using post-process measurements to continuously improve the recipe for subsequent production.
feedback controlprocess control
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