Floor life is the maximum allowable time moisture-sensitive components may remain in ambient production conditions before reflow - it is a central operational limit derived from package moisture sensitivity classification.
What Is Floor life?
- Definition: Clock starts when dry pack is opened and exposure to ambient begins.
- Condition Basis: Specified at standard temperature and relative humidity conditions.
- Reset Logic: Expired floor life generally requires bake before parts can be reflowed.
- Tracking Need: Accurate timer control is necessary across split lots and multiple workstations.
Why Floor life Matters
- Failure Prevention: Exceeding floor life increases popcorning and delamination risk.
- Line Discipline: Defines safe handling windows for planning kitting and assembly sequencing.
- Quality Audit: Floor-life records are key evidence in reliability and compliance reviews.
- Inventory Control: Supports prioritization of exposed lots to minimize bake and scrap.
- Risk Exposure: Manual tracking errors can cause hidden moisture-related escapes.
How It Is Used in Practice
- Digital Timers: Use MES-linked exposure tracking with lot-level visibility.
- Visual Controls: Label open times and expiry deadlines directly on work-in-progress containers.
- Containment: Quarantine expired lots automatically pending bake or disposition.
Floor life is a critical time-based control for moisture-sensitive package reliability - floor life management must be automated and auditable to prevent moisture-driven assembly failures.
floor lifepackaging
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