Lot tracking is the end-to-end recording of each wafer lot's location, process history, status, and genealogy across the manufacturing lifecycle - it provides the operational visibility required for quality control and delivery management.
What Is Lot tracking?
- Definition: Continuous monitoring of lot movement and process events from start to completion.
- Core Elements: Route step, tool history, timestamps, holds, merges, splits, and ownership status.
- System Backbone: Managed primarily through MES with interfaces to AMHS and equipment automation.
- Traceability Scope: Includes parent-child genealogy when lots are split, merged, or reworked.
Why Lot tracking Matters
- Quality Investigation: Enables rapid backward and forward trace during excursions.
- Schedule Control: Accurate lot status is essential for dispatch and due-date management.
- Compliance Assurance: Supports auditable chain-of-custody for regulated and customer-critical products.
- Cycle-Time Reduction: Eliminates time lost searching for lot location and state.
- Risk Containment: Helps isolate affected product quickly during tool or material events.
How It Is Used in Practice
- Event Capture: Log every process and transport transition with precise timestamps.
- Genealogy Management: Maintain explicit links for split, merge, and rework operations.
- Dashboard Control: Provide real-time lot-location and risk-state visibility to operations teams.
Lot tracking is a fundamental digital control capability in semiconductor manufacturing - accurate lot history and real-time location visibility are critical for quality assurance, planning accuracy, and rapid incident response.
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