Home Knowledge Base Particulate Contamination Control

Particulate Contamination Control encompasses clean room practices, filtration systems, and procedures designed to minimize particle deposition on semiconductor wafers.

What Is Particulate Contamination Control?

Why Particle Control Matters

At advanced nodes, particles >20nm can cause killer defects. A single particle on a critical layer fails multiple die.

<svg viewBox="0 0 384 283" xmlns="http://www.w3.org/2000/svg" style="max-width:100%;height:auto" role="img"><rect x="0" y="0" width="384" height="283" rx="12" fill="#0d1117"/><g font-family="ui-monospace,SFMono-Regular,Menlo,Consolas,&quot;Liberation Mono&quot;,monospace" font-size="14"><text xml:space="preserve" x="20" y="31.7"><tspan fill="#c9d1d9">Particle Size vs. Node:</tspan></text><text xml:space="preserve" x="20" y="50.7"><tspan fill="#c9d1d9">Node    Critical Particle   Die Area Lost</tspan></text><text xml:space="preserve" x="20" y="69.7"><tspan fill="#6e7681">─────</tspan><tspan fill="#c9d1d9">   </tspan><tspan fill="#6e7681">─────────────────</tspan><tspan fill="#c9d1d9">   </tspan><tspan fill="#6e7681">─────────────</tspan></text><text xml:space="preserve" x="20" y="88.7"><tspan fill="#c9d1d9">180nm   &gt; 90nm              1 die</tspan></text><text xml:space="preserve" x="20" y="107.7"><tspan fill="#c9d1d9"> 45nm   &gt; 22nm              1-4 die</tspan></text><text xml:space="preserve" x="20" y="126.7"><tspan fill="#c9d1d9">  7nm   &gt; 3nm               Multiple die</tspan></text><text xml:space="preserve" x="20" y="145.7"></text><text xml:space="preserve" x="20" y="164.7"><tspan fill="#c9d1d9">Clean Room Classification (ISO 14644):</tspan></text><text xml:space="preserve" x="20" y="183.7"><tspan fill="#c9d1d9">Class   Max particles/m³ (≥0.1μm)</tspan></text><text xml:space="preserve" x="20" y="202.7"><tspan fill="#6e7681">──────</tspan><tspan fill="#c9d1d9">  </tspan><tspan fill="#6e7681">────────────────────────</tspan></text><text xml:space="preserve" x="20" y="221.7"><tspan fill="#c9d1d9">ISO 1   10</tspan></text><text xml:space="preserve" x="20" y="240.7"><tspan fill="#c9d1d9">ISO 3   1,000</tspan></text><text xml:space="preserve" x="20" y="259.7"><tspan fill="#c9d1d9">ISO 5   100,000 (typical fab)</tspan></text></g></svg>

Contamination Control Methods:

SourceControl Method
AirULPA filters (99.9995% @ 0.12μm)
PeopleGowning, airlocks, automation
EquipmentPod-to-pod transfer, mini-environments
ProcessWet cleans, megasonic, HF dips
particulate controlclean roomparticle contamination

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