Pp and Ppk (Process Performance Indices) are long-term capability metrics that use overall standard deviation (including between-subgroup variation) — unlike Cp/Cpk which use within-subgroup σ, Pp/Ppk capture ALL sources of variation including lot-to-lot, shift-to-shift, and tool-to-tool differences.
Pp/Ppk vs. Cp/Cpk
- Pp: $Pp = frac{USL - LSL}{6sigma_{overall}}$ — uses overall (long-term) standard deviation.
- Ppk: $Ppk = minleft(frac{USL - ar{x}}{3sigma_{overall}}, frac{ar{x} - LSL}{3sigma_{overall}} ight)$ — long-term, centered.
- Cp/Cpk: Use within-subgroup σ — capture only short-term (inherent) variation.
- Ratio: $Pp/Cp < 1$ indicates significant between-subgroup variation — process is less capable long-term.
Why It Matters
- Reality Check: Ppk shows what the customer actually experiences — including all variation sources.
- Gap: The gap between Cpk and Ppk reveals controllable variation — reducing special causes closes this gap.
- Specification: Some customers require both Cpk ≥ 1.67 AND Ppk ≥ 1.33 — both short and long-term capability.
Pp/Ppk are the long-term truth — measuring actual process performance including ALL variation sources, not just inherent short-term capability.
pp and ppkspc
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