implant modeling

**Semiconductor Manufacturing: Ion Implantation Mathematical Modeling** **1. Introduction** Ion implantation is a critical process in semiconductor fabrication where dopant ions (B, P, As, Sb) are accelerated and embedded into silicon substrates to precisely control electrical properties. **Key Process Parameters:** - **Energy (keV)**: Controls implant depth ($R_p$) - **Dose (ions/cm²)**: Controls peak concentration - **Tilt angle (°)**: Minimizes channeling effects - **Twist angle (°)**: Avoids major crystal planes - **Beam current (mA)**: Affects dose rate and wafer heating **2. Foundational Physics: Ion Stopping** When an energetic ion enters a solid, it loses energy through two primary mechanisms. **2.1 Total Stopping Power** $$ \frac{dE}{dx} = N \left[ S_n(E) + S_e(E) \right] $$ Where: - $N$ = atomic density of target ($\approx 5 \times 10^{22}$ atoms/cm³ for Si) - $S_n(E)$ = nuclear stopping cross-section (elastic collisions with nuclei) - $S_e(E)$ = electronic stopping cross-section (inelastic energy loss to electrons) **2.2 Nuclear Stopping: ZBL Universal Potential** The Ziegler-Biersack-Littmark (ZBL) universal screening function: $$ \phi(x) = 0.1818 e^{-3.2x} + 0.5099 e^{-0.9423x} + 0.2802 e^{-0.4028x} + 0.02817 e^{-0.2016x} $$ Where $x = r/a_u$ is the reduced interatomic distance. **Universal screening length:** $$ a_u = \frac{0.8854 \, a_0}{Z_1^{0.23} + Z_2^{0.23}} $$ Where: - $a_0$ = Bohr radius (0.529 Å) - $Z_1$ = atomic number of incident ion - $Z_2$ = atomic number of target atom **2.3 Electronic Stopping** **Low energy regime** (velocity-proportional, Lindhard-Scharff): $$ S_e = k_e \sqrt{E} $$ Where: $$ k_e = \frac{1.212 \, Z_1^{7/6} \, Z_2}{(Z_1^{2/3} + Z_2^{2/3})^{3/2} \, M_1^{1/2}} $$ **High energy regime** (Bethe-Bloch formula): $$ S_e = \frac{4\pi Z_1^2 e^4 N Z_2}{m_e v^2} \ln\left(\frac{2 m_e v^2}{I}\right) $$ Where: - $m_e$ = electron mass - $v$ = ion velocity - $I$ = mean ionization potential of target **3. Range Statistics and Profile Models** **3.1 Gaussian Approximation (First Order)** For amorphous targets, the as-implanted profile: $$ C(x) = \frac{\Phi}{\sqrt{2\pi} \, \Delta R_p} \exp\left[ -\frac{(x - R_p)^2}{2 \Delta R_p^2} \right] $$ | Symbol | Definition | Units | |--------|------------|-------| | $\Phi$ | Implant dose | ions/cm² | | $R_p$ | Projected range (mean depth) | nm or cm | | $\Delta R_p$ | Range straggle (standard deviation) | nm or cm | **Peak concentration:** $$ C_{max} = \frac{\Phi}{\sqrt{2\pi} \, \Delta R_p} \approx \frac{0.4 \, \Phi}{\Delta R_p} $$ **3.2 Pearson IV Distribution (Industry Standard)** Real profiles exhibit asymmetry. The Pearson IV distribution uses four statistical moments: $$ f(x) = K \left[ 1 + \left( \frac{x - \lambda}{a} \right)^2 \right]^{-m} \exp\left[ - u \arctan\left( \frac{x - \lambda}{a} \right) \right] $$ **Four Moments:** 1. **First Moment (Mean)**: $R_p$ — projected range 2. **Second Moment (Variance)**: $\Delta R_p^2$ — spread 3. **Third Moment (Skewness)**: $\gamma$ — asymmetry - $\gamma < 0$: tail extends deeper into substrate (light ions: B) - $\gamma > 0$: tail extends toward surface (heavy ions: As) 4. **Fourth Moment (Kurtosis)**: $\beta$ — peakedness relative to Gaussian **Typical values for Si:** | Dopant | Skewness ($\gamma$) | Kurtosis ($\beta$) | |--------|---------------------|---------------------| | Boron (B) | -0.5 to +0.5 | 2.5 to 4.0 | | Phosphorus (P) | -0.3 to +0.3 | 2.5 to 3.5 | | Arsenic (As) | +0.5 to +1.5 | 3.0 to 5.0 | | Antimony (Sb) | +0.8 to +2.0 | 3.5 to 6.0 | **3.3 Dual Pearson Model (Channeling Effects)** For implants into crystalline silicon with channeling tails: $$ C(x) = (1 - f_{ch}) \cdot P_{random}(x) + f_{ch} \cdot P_{channel}(x) $$ Where: - $P_{random}(x)$ = Pearson distribution for random (amorphous) stopping - $P_{channel}(x)$ = Pearson distribution for channeled ions - $f_{ch}$ = channeling fraction (depends on tilt, beam divergence, surface oxide) **Channeling fraction dependencies:** - Beam divergence: $f_{ch} \downarrow$ as divergence $\uparrow$ - Tilt angle: $f_{ch} \downarrow$ as tilt $\uparrow$ (typically 7° off-axis) - Surface oxide: $f_{ch} \downarrow$ with screen oxide - Pre-amorphization: $f_{ch} \approx 0$ with PAI **4. Monte Carlo Simulation (BCA Method)** The Binary Collision Approximation provides the highest accuracy for profile prediction. **4.1 Algorithm Overview** ``` FOR each ion i = 1 to N_ions (typically 10⁵ - 10⁶): 1. Initialize: - Energy: E = E₀ - Position: (x, y, z) = (0, 0, 0) - Direction: (cos θ, sin θ cos φ, sin θ sin φ) 2. WHILE E > E_cutoff: a. Calculate mean free path: $\lambda = 1 / (N \cdot \pi \cdot p_{max}^2)$ b. Select random impact parameter: $p = p_{max} \cdot \sqrt{\text{random}[0,1]}$ c. Solve scattering integral for deflection angle $\Theta$ d. Calculate energy transfer to target atom: $T = T_{max} \cdot \sin^2(\Theta/2)$ e. Update ion energy: $E \to E - T - \Delta E_{\text{electronic}}$ f. IF T > E_displacement: Create recoil cascade (track secondary) g. Update position and direction vectors 3. Record final ion position (x_final, y_final, z_final) END FOR 4. Build histogram of final positions → Dopant profile ``` **4.2 Scattering Integral** The classical scattering integral for deflection angle: $$ \Theta = \pi - 2p \int_{r_{min}}^{\infty} \frac{dr}{r^2 \sqrt{1 - \frac{V(r)}{E_c} - \frac{p^2}{r^2}}} $$ Where: - $p$ = impact parameter - $r_{min}$ = distance of closest approach - $V(r)$ = interatomic potential (e.g., ZBL) - $E_c$ = center-of-mass energy **Center-of-mass energy:** $$ E_c = \frac{M_2}{M_1 + M_2} E $$ **4.3 Energy Transfer** Maximum energy transfer in elastic collision: $$ T_{max} = \frac{4 M_1 M_2}{(M_1 + M_2)^2} \cdot E = \gamma \cdot E $$ Where $\gamma$ is the kinematic factor: | Ion → Si | $M_1$ (amu) | $\gamma$ | |----------|-------------|----------| | B → Si | 11 | 0.702 | | P → Si | 31 | 0.968 | | As → Si | 75 | 0.746 | **4.4 Electronic Energy Loss (Continuous)** Along the free flight path: $$ \Delta E_{electronic} = \int_0^{\lambda} S_e(E) \, dx \approx S_e(E) \cdot \lambda $$ **5. Multi-Layer and Through-Film Implantation** **5.1 Screen Oxide Implantation** For implantation through oxide layer of thickness $t_{ox}$: **Range correction:** $$ R_p^{eff} = R_p^{Si} - t_{ox} \left( \frac{R_p^{Si} - R_p^{ox}}{R_p^{ox}} \right) $$ **Straggle correction:** $$ (\Delta R_p^{eff})^2 = (\Delta R_p^{Si})^2 - t_{ox} \left( \frac{(\Delta R_p^{Si})^2 - (\Delta R_p^{ox})^2}{R_p^{ox}} \right) $$ **5.2 Moment Matching at Interfaces** For multi-layer structures, use moment conservation: $$ \langle x^n \rangle_{total} = \sum_i \langle x^n \rangle_i \cdot w_i $$ Where $w_i$ is the weighting factor for layer $i$. **6. Two-Dimensional Profile Modeling** **6.1 Lateral Straggle** The lateral distribution follows: $$ C(x, y) = C(x) \cdot \frac{1}{\sqrt{2\pi} \, \Delta R_\perp} \exp\left[ -\frac{y^2}{2 \Delta R_\perp^2} \right] $$ **Relationship between straggles:** $$ \Delta R_\perp \approx (0.7 \text{ to } 1.0) \times \Delta R_p $$ **6.2 Masked Implant with Edge Effects** For a mask opening of width $W$: $$ C(x, y) = C(x) \cdot \frac{1}{2} \left[ \text{erf}\left( \frac{y + W/2}{\sqrt{2} \, \Delta R_\perp} \right) - \text{erf}\left( \frac{y - W/2}{\sqrt{2} \, \Delta R_\perp} \right) \right] $$ **6.3 Full 3D Distribution** $$ C(x, y, z) = \frac{\Phi}{(2\pi)^{3/2} \Delta R_p \, \Delta R_\perp^2} \exp\left[ -\frac{(x - R_p)^2}{2 \Delta R_p^2} - \frac{y^2 + z^2}{2 \Delta R_\perp^2} \right] $$ **7. Damage and Defect Modeling** **7.1 Kinchin-Pease Model** Number of displaced atoms per incident ion: $$ N_d = \begin{cases} 0 & \text{if } E_D < E_d \\ 1 & \text{if } E_d < E_D < 2E_d \\ \displaystyle\frac{E_D}{2E_d} & \text{if } E_D > 2E_d \end{cases} $$ Where: - $E_D$ = damage energy (energy deposited into nuclear collisions) - $E_d$ = displacement threshold energy ($\approx 15$ eV for Si) **7.2 Modified NRT Model (Norgett-Robinson-Torrens)** $$ N_d = \frac{0.8 \, E_D}{2 E_d} $$ The factor 0.8 accounts for forward scattering efficiency. **7.3 Damage Energy Partition** Lindhard partition function: $$ E_D = \frac{E_0}{1 + k \cdot g(\varepsilon)} $$ Where: $$ k = 0.1337 \, Z_1^{1/6} \left( \frac{Z_1}{Z_2} \right)^{1/2} $$ $$ \varepsilon = \frac{32.53 \, M_2 \, E_0}{Z_1 Z_2 (M_1 + M_2)(Z_1^{0.23} + Z_2^{0.23})} $$ **7.4 Amorphization Threshold** Critical dose for amorphization: $$ \Phi_c \approx \frac{N_0}{N_d \cdot \sigma_{damage}} $$ **Typical values:** | Ion | Critical Dose (cm⁻²) | |-----|----------------------| | B⁺ | $\sim 10^{15}$ | | P⁺ | $\sim 5 \times 10^{14}$ | | As⁺ | $\sim 10^{14}$ | | Sb⁺ | $\sim 5 \times 10^{13}$ | **7.5 Damage Profile** The damage distribution differs from dopant distribution: $$ D(x) = \frac{\Phi \cdot N_d(E)}{\sqrt{2\pi} \, \Delta R_d} \exp\left[ -\frac{(x - R_d)^2}{2 \Delta R_d^2} \right] $$ Where $R_d < R_p$ (damage peaks shallower than dopant). **8. Process-Relevant Calculations** **8.1 Junction Depth** For Gaussian profile meeting background concentration $C_B$: $$ x_j = R_p + \Delta R_p \sqrt{2 \ln\left( \frac{C_{max}}{C_B} \right)} $$ **For asymmetric Pearson profiles:** $$ x_j = R_p + \Delta R_p \left[ \gamma + \sqrt{\gamma^2 + 2 \ln\left( \frac{C_{max}}{C_B} \right)} \right] $$ **8.2 Sheet Resistance** $$ R_s = \frac{1}{q \displaystyle\int_0^{x_j} \mu(C(x)) \cdot C(x) \, dx} $$ **With concentration-dependent mobility (Masetti model):** $$ \mu(C) = \mu_{min} + \frac{\mu_0}{1 + (C/C_r)^\alpha} - \frac{\mu_1}{1 + (C_s/C)^\beta} $$ | Parameter | Electrons | Holes | |-----------|-----------|-------| | $\mu_{min}$ | 52.2 | 44.9 | | $\mu_0$ | 1417 | 470.5 | | $C_r$ | $9.68 \times 10^{16}$ | $2.23 \times 10^{17}$ | | $\alpha$ | 0.68 | 0.719 | **8.3 Threshold Voltage Shift** For channel implant: $$ \Delta V_T = \frac{q}{\varepsilon_{ox}} \int_0^{x_{max}} C(x) \cdot x \, dx $$ **Simplified (shallow implant):** $$ \Delta V_T \approx \frac{q \, \Phi \, R_p}{\varepsilon_{ox}} $$ **8.4 Dose Calculation from Profile** $$ \Phi = \int_0^{\infty} C(x) \, dx $$ **Verification:** $$ \Phi_{measured} = \frac{I \cdot t}{q \cdot A} $$ Where: - $I$ = beam current - $t$ = implant time - $A$ = implanted area **9. Advanced Effects** **9.1 Transient Enhanced Diffusion (TED)** The "+1 Model": Each implanted ion creates approximately one net interstitial. **Enhanced diffusion equation:** $$ \frac{\partial C}{\partial t} = \frac{\partial}{\partial x} \left[ D^* \frac{\partial C}{\partial x} \right] $$ **Enhanced diffusivity:** $$ D^* = D_i \cdot \left( 1 + \frac{C_I}{C_I^*} \right) $$ Where: - $D_i$ = intrinsic diffusivity - $C_I$ = interstitial concentration - $C_I^*$ = equilibrium interstitial concentration **9.2 Dose Loss Mechanisms** **Sputtering yield:** $$ Y = \frac{0.042 \, \alpha \, S_n(E_0)}{U_0} $$ Where: - $\alpha$ = angular factor ($\approx 0.2$ for light ions, $\approx 0.4$ for heavy ions) - $U_0$ = surface binding energy ($\approx 4.7$ eV for Si) **Retained dose:** $$ \Phi_{retained} = \Phi_{implanted} \cdot (1 - \eta_{sputter} - \eta_{backscatter}) $$ **9.3 High Dose Effects** **Dose saturation:** $$ C_{max}^{sat} = \frac{N_0}{\sqrt{2\pi} \, \Delta R_p} $$ **Snow-plow effect** at very high doses pushes peak toward surface. **9.4 Temperature Effects** **Dynamic annealing:** Competes with damage accumulation $$ \Phi_c(T) = \Phi_c(0) \exp\left( \frac{E_a}{k_B T} \right) $$ Where $E_a \approx 0.3$ eV for Si self-interstitial migration. **10. Summary Tables** **10.1 Key Scaling Relationships** | Parameter | Scaling with Energy | |-----------|---------------------| | Projected Range | $R_p \propto E^n$ where $n \approx 0.5 - 0.8$ | | Range Straggle | $\Delta R_p \approx 0.4 R_p$ (light ions) to $0.2 R_p$ (heavy ions) | | Lateral Straggle | $\Delta R_\perp \approx 0.7 - 1.0 \times \Delta R_p$ | | Damage Energy | $E_D/E_0$ increases with ion mass | **10.2 Common Implant Parameters in Si** | Dopant | Type | Energy (keV) | $R_p$ (nm) | $\Delta R_p$ (nm) | |--------|------|--------------|------------|-------------------| | B | p | 10 | 35 | 14 | | B | p | 50 | 160 | 52 | | P | n | 30 | 40 | 15 | | P | n | 100 | 120 | 40 | | As | n | 50 | 35 | 12 | | As | n | 150 | 95 | 28 | **10.3 Simulation Tools Comparison** | Approach | Speed | Accuracy | Primary Use | |----------|-------|----------|-------------| | Analytical (Gaussian) | ★★★★★ | ★★☆☆☆ | Quick estimates | | Pearson IV Tables | ★★★★☆ | ★★★☆☆ | Process simulation | | Monte Carlo (SRIM/TRIM) | ★★☆☆☆ | ★★★★☆ | Profile calibration | | Molecular Dynamics | ★☆☆☆☆ | ★★★★★ | Damage cascade studies | **Quick Reference Formulas** **Essential Equations Card** ```svg -┌─────────────────────────────────────────────────────────────────────────────────────────────┐ GAUSSIAN PROFILE $C(x) = \Phi/(\sqrt{2\pi} \cdot \Delta R_p) \cdot \exp[-(x-R_p)^2/(2\Delta R_p^2)]$ ├─────────────────────────────────────────────────────────────────────────────────────────────┤ PEAK CONCENTRATION $C_{max} \approx 0.4 \cdot \Phi/\Delta R_p$ ├─────────────────────────────────────────────────────────────────────────────────────────────┤ JUNCTION DEPTH $x_j = R_p + \Delta R_p \cdot \sqrt{2 \cdot \ln(C_{max}/C_B)}$ ├─────────────────────────────────────────────────────────────────────────────────────────────┤ SHEET RESISTANCE $R_s = 1/(q \cdot \int \mu(C) \cdot C(x) dx)$ ├─────────────────────────────────────────────────────────────────────────────────────────────┤ DISPLACEMENT DAMAGE $N_d = 0.8 \cdot E_D/(2E_d)$ └─────────────────────────────────────────────────────────────────────────────────────────────┘ ```

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