nested design
**Nested Design** is an **experimental design where levels of one factor are hierarchically contained within levels of another factor** — unlike crossed designs where every level of each factor appears with every level of every other factor, nested designs reflect natural hierarchies in the manufacturing process.
**How Nested Designs Work**
- **Hierarchy**: Factor B levels are unique within each level of Factor A (e.g., wafers within lots, dies within wafers).
- **Random Effects**: Nested factors are typically random effects in the statistical model.
- **Variance Components**: ANOVA decomposes total variance into between-lot, between-wafer, and between-die components.
- **Notation**: B(A) means B is nested within A.
**Why It Matters**
- **Variance Decomposition**: Quantifies how much variation comes from lot-to-lot, wafer-to-wafer, within-wafer, and die-to-die sources.
- **Natural Hierarchy**: Semiconductor manufacturing has inherent nesting (lot → cassette → wafer → die → site).
- **Process Improvement**: Identifies the largest source of variation to target for improvement.
**Nested Design** is **matching the experiment to the hierarchy** — analyzing the natural lot→wafer→die nesting structure of semiconductor manufacturing variation.