np chart

**np Chart** is a control chart for monitoring the count of defective units in constant-size samples, where each unit is classified as either defective or acceptable. ## What Is an np Chart? - **Metric**: Number of defective units (np) per sample - **Requirement**: Constant sample size (n) across all samples - **Distribution**: Binomial distribution assumption - **Related**: p-chart tracks proportion defective (variable sample size) ## Why np Charts Matter For attribute data with pass/fail inspection of fixed sample sizes, np charts provide simpler arithmetic than proportion charts while monitoring process stability. ``` np Chart Example: Sample size: n = 50 units per lot Average defective rate: p̄ = 0.04 Center Line: np̄ = 50 × 0.04 = 2.0 defectives UCL = np̄ + 3√(np̄(1-p̄)) = 2 + 3√(2×0.96) = 6.2 LCL = np̄ - 3√(np̄(1-p̄)) = 2 - 4.2 = 0 (use 0, not negative) ``` **When to Use np vs. p Chart**: | Condition | Chart | |-----------|-------| | Fixed sample size | np chart | | Variable sample size | p chart | | Count defects per unit | c or u chart |

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