zone a spc

**Two Points in Zone A** is an SPC (Statistical Process Control) warning signal indicating potential process instability when two out of three consecutive points fall in the outer thirds of a control chart. ## What Is Zone A? - **Location**: Between 2σ and 3σ from centerline (both sides) - **Rule**: 2 of 3 consecutive points in Zone A triggers warning - **Type**: Western Electric Run Rule (WE Rule 2) - **Action**: Investigate process, don't wait for out-of-control ## Why This Signal Matters Points in Zone A are statistically unusual but not yet out-of-control. Two in quick succession suggests a process shift is developing. ``` Control Chart Zones: ━━━━━━━ UCL (3σ) ━━━━━━━━ Zone A (2σ to 3σ) ← Warning zone ━━━━━━━ (2σ) ━━━━━━━━━━━ Zone B (1σ to 2σ) ━━━━━━━ (1σ) ━━━━━━━━━━━ Zone C (within 1σ) ← Normal variation ━━━━━━━ CL (mean) ━━━━━━ ``` **Response Protocol**: 1. Document the occurrence 2. Check for special cause variation 3. Review recent process changes 4. Monitor next several points closely

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