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AI Factory Glossary

3,145 technical terms and definitions

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context window extension,llm architecture

Techniques to handle longer than training context.

context window management, llm optimization

Context window management maximizes information density within token limits.

contextual augmentation, advanced training

Contextual augmentation uses language models to replace words with contextually appropriate alternatives for text augmentation.

continual learning on edge, edge ai

Adapt models on edge over time.

continual learning,model training

Training strategy to learn new tasks sequentially without forgetting old ones.

continuity chain, yield enhancement

Continuity chains verify metal line integrity through long serpentine resistors detecting opens.

continuous batching, llm optimization

Continuous batching processes sequences of varying lengths efficiently by dynamic grouping.

continuous normalizing flows,generative models

Flows defined by ODEs.

continuous-filter conv, graph neural networks

Continuous-filter convolutions use radial basis functions to model distance-dependent interactions in molecular graphs.

continuous-time models,neural architecture

Models operating in continuous time.

contract review,legal ai

Automatically review contracts.

contrastive divergence, generative models

Training algorithm for EBMs.

contrastive explanation, explainable ai

Explain why this class not another.

contrastive search, llm optimization

Contrastive search balances coherence and diversity through degeneration penalty.

controllable image captioning, multimodal ai

Generate captions with constraints.

controlled differential equations, neural architecture

Model sequences as responses to control signals.

controlnet conditioning, multimodal ai

ControlNet adds spatial conditioning to diffusion models through auxiliary networks.

controlnet weight, generative models

Strength of control signal.

controlnet, generative models

Add spatial control to diffusion.

controlnet,generative models

Add spatial control signals (edges depth poses) to guide image generation.

conve, graph neural networks

ConvE applies 2D convolutions over reshaped embeddings for efficient knowledge graph completion.

convergence,model training

When training loss stops improving model has learned the pattern.

convolution-free vision models, computer vision

Pure attention or MLP models.

coordinator agent, ai agents

Coordinator agents manage task allocation and synchronization among team members.

copper recovery, environmental & sustainability

Copper recovery from wet etch and CMP slurries reclaims valuable metal reducing waste and cost.

copying heads, explainable ai

Copy information from context.

coral, coral, domain adaptation

Align second-order statistics.

coreml, model optimization

CoreML optimizes models for Apple hardware enabling on-device inference on iOS and macOS.

cormorant, graph neural networks

Cormorant achieves SE(3) equivariance through Clebsch-Gordan tensor products of spherical harmonics.

corner models, design

Fast/slow process corners.

corpus,dataset,training data

Training corpus is text collection for pretraining. Web crawl, books, code, papers. Quality and diversity matter.

cosine annealing,model training

Smoothly decrease learning rate following cosine curve.

cosine noise schedule, generative models

Cosine-based variance schedule.

cost modeling, semiconductor economics, manufacturing cost, wafer cost, die cost, yield economics, fab economics

# Semiconductor Manufacturing Process Cost Modeling ## Overview Semiconductor cost modeling quantifies the expenses of fabricating integrated circuits—from raw wafer to tested die. It informs technology roadmap decisions, fab investments, product pricing, and yield improvement prioritization. ## 1. Major Cost Components ### 1.1 Capital Equipment (40–50% of Total Cost) This dominates leading-edge economics. A modern advanced-node fab costs **$20–30 billion** to construct. **Key equipment categories and approximate costs:** - **EUV lithography scanners**: $150–380M each (a fab may need 15–20) - **DUV immersion scanners**: $50–80M - **Deposition tools (CVD, PVD, ALD)**: $3–10M each - **Etch systems**: $3–8M each - **Ion implanters**: $5–15M - **Metrology/inspection**: $2–20M per tool - **CMP systems**: $3–5M **Capital cost allocation formula:** $$ \text{Cost per wafer pass} = \frac{\text{Tool cost} \times \text{Depreciation rate}}{\text{Throughput} \times \text{Utilization} \times \text{Uptime} \times \text{Hours/year}} $$ Where: - **Depreciation**: Typically 5–7 years - **Utilization targets**: 85–95% for expensive tools ### 1.2 Masks/Reticles A complete mask set for a leading-edge process (7nm and below) costs **$10–15 million** or more. **EUV mask cost drivers:** - Reflective multilayer blanks (not transmissive glass) - Defect-free requirements at smaller dimensions - Complex pellicle technology **Mask cost per die:** $$ \text{Mask cost per die} = \frac{\text{Total mask set cost}}{\text{Total production volume}} $$ ### 1.3 Materials and Consumables (15–25%) - **Process gases**: Silane, ammonia, fluorine chemistries, noble gases - **Chemicals**: Photoresists (EUV resists are expensive), developers, CMP slurries, cleaning chemistries - **Substrates**: 300mm wafers ($100–500+ depending on spec) - SOI wafers: Higher cost - Epitaxial wafers: Additional processing cost - **Targets/precursors**: For deposition processes ### 1.4 Facilities (10–15%) - **Cleanroom**: Class 1 or better for critical areas - **Ultrapure water**: 18.2 MΩ·cm resistivity requirement - **HVAC and vibration control**: Critical for lithography - **Power consumption**: 100–150+ MW continuously for leading fabs - **Waste treatment**: Environmental compliance costs ### 1.5 Labor (10–15%) Varies significantly by geography: - Direct fab operators and technicians - Process and equipment engineers - Maintenance, quality, and yield engineers ## 2. Yield Modeling Yield is the most critical variable, converting wafer cost into die cost: $$ \text{Cost per die} = \frac{\text{Cost per wafer}}{\text{Dies per wafer} \times Y} $$ Where $Y$ is the yield (fraction of good dies). ### 2.1 Yield Models **Poisson Model (Random Defects):** $$ Y = e^{-D_0 \times A} $$ Where: - $D_0$ = Defect density (defects/cm²) - $A$ = Die area (cm²) **Negative Binomial Model (Clustered Defects):** $$ Y = \left(1 + \frac{D_0 \times A}{\alpha}\right)^{-\alpha} $$ Where: - $\alpha$ = Clustering parameter (higher values approach Poisson) **Murphy's Model:** $$ Y = \left(\frac{1 - e^{-D_0 \times A}}{D_0 \times A}\right)^2 $$ ### 2.2 Yield Components - **Random defect yield ($Y_{\text{random}}$)**: Particles, contamination - **Systematic yield ($Y_{\text{systematic}}$)**: Design-process interactions, hotspots - **Parametric yield ($Y_{\text{parametric}}$)**: Devices failing electrical specs **Combined yield:** $$ Y_{\text{total}} = Y_{\text{random}} \times Y_{\text{systematic}} \times Y_{\text{parametric}} $$ ### 2.3 Yield Benchmarks - **Mature processes**: 90%+ yields - **New leading-edge**: Start at 30–50%, ramp over 12–24 months ## 3. Dies Per Wafer Calculation **Gross dies per wafer (rectangular approximation):** $$ \text{Dies}_{\text{gross}} = \frac{\pi \times \left(\frac{D}{2}\right)^2}{A_{\text{die}}} $$ Where: - $D$ = Wafer diameter (mm) - $A_{\text{die}}$ = Die area (mm²) **More accurate formula (accounting for edge loss):** $$ \text{Dies}_{\text{good}} = \frac{\pi \times D^2}{4 \times A_{\text{die}}} - \frac{\pi \times D}{\sqrt{2 \times A_{\text{die}}}} $$ **For 300mm wafer:** - Usable area: ~70,000 mm² (after edge exclusion) ## 4. Cost Scaling by Technology Node | Node | Wafer Cost (USD) | Key Cost Drivers | |------|------------------|------------------| | 28nm | $3,000–4,000 | Mature, high yield | | 14/16nm | $5,000–7,000 | FinFET transition | | 7nm | $9,000–12,000 | EUV introduction (limited layers) | | 5nm | $15,000–17,000 | More EUV layers | | 3nm | $18,000–22,000 | GAA transistors, high EUV count | | 2nm | $25,000+ | Backside power, nanosheet complexity | ### 4.1 Cost Per Transistor Trend **Historical Moore's Law economics:** $$ \text{Cost reduction per node} \approx 30\% $$ **Current reality (sub-7nm):** $$ \text{Cost reduction per node} \approx 10\text{–}20\% $$ ## 5. Worked Example ### 5.1 Assumptions - **Wafer size**: 300mm - **Wafer cost**: $15,000 (all-in manufacturing cost) - **Die size**: 100 mm² - **Usable wafer area**: ~70,000 mm² - **Gross dies per wafer**: ~680 (including partial dies) - **Good dies per wafer**: ~600 (after edge loss) - **Yield**: 85% ### 5.2 Calculation **Good dies:** $$ \text{Good dies} = 600 \times 0.85 = 510 $$ **Cost per die:** $$ ext{Cost per die} = \frac{15{,}000}{510} \approx 29.41\ \text{USD} $$ ### 5.3 Yield Sensitivity Analysis | Yield | Good Dies | Cost per Die | |-------|-----------|--------------| | 95% | 570 | $26.32 | | 85% | 510 | $29.41 | | 75% | 450 | $33.33 | | 60% | 360 | $41.67 | | 50% | 300 | $50.00 | **Impact:** A 25-point yield drop (85% → 60%) increases unit cost by **42%**. ## 6. Geographic Cost Variations | Factor | Taiwan/Korea | US | Europe | China | |--------|-------------|-----|--------|-------| | Labor | Moderate | High | High | Low | | Power | Low-moderate | Varies | High | Low | | Incentives | Moderate | High (CHIPS Act) | High | Very high | | Supply chain | Dense | Developing | Limited | Developing | **US cost premium:** $$ \text{Premium}_{\text{US}} \approx 20\text{–}40\% $$ ## 7. Advanced Packaging Economics ### 7.1 Packaging Options - **Interposers**: Silicon (expensive) vs. organic (cheaper) - **Bonding**: Hybrid bonding enables fine pitch but has yield challenges - **Technologies**: CoWoS, InFO, EMIB (each with different cost structures) ### 7.2 Compound Yield For chiplet architectures with $N$ dies: $$ Y_{\text{package}} = \prod_{i=1}^{N} Y_i $$ **Example (N = 4 chiplets, each 95% yield):** $$ Y_{\text{package}} = 0.95^4 = 0.814 = 81.4\% $$ ## 8. Cost Modeling Methodologies ### 8.1 Activity-Based Costing (ABC) Maps costs to specific process operations, then aggregates: $$ \text{Total Cost} = \sum_{i=1}^{n} (\text{Activity}_i \times \text{Cost Driver}_i) $$ ### 8.2 Process-Based Cost Modeling (PBCM) Links technical parameters to equipment requirements: $$ \text{Cost} = f(\text{deposition rate}, \text{etch selectivity}, \text{throughput}, ...) $$ ### 8.3 Learning Curve Model Cost reduction with cumulative production: $$ C_n = C_1 \times n^{-b} $$ Where: - $C_n$ = Cost of the $n$-th unit - $C_1$ = Cost of the first unit - $b$ = Learning exponent (typically 0.1–0.3 for semiconductors) ## 9. Key Cost Metrics Summary | Metric | Formula | |--------|---------| | Cost per Wafer | $\sum \text{(CapEx + OpEx + Materials + Labor + Facilities)}$ | | Cost per Die | $\frac{\text{Cost per Wafer}}{\text{Dies per Wafer} \times \text{Yield}}$ | | Cost per Transistor | $\frac{\text{Cost per Die}}{\text{Transistors per Die}}$ | | Cost per mm² | $\frac{\text{Cost per Wafer}}{\text{Usable Wafer Area} \times \text{Yield}}$ | ## 10. Current Industry Trends 1. **EUV cost trajectory**: More EUV layers per node; High-NA EUV (\$350M+ per tool) arriving for 2nm 2. **Sustainability costs**: Carbon neutrality requirements, water recycling mandates 3. **Supply chain reshoring**: Government subsidies changing cost calculus 4. **3D integration**: Shifts cost from transistor scaling to packaging 5. **Mature node scarcity**: 28nm–65nm capacity tightening, prices rising ## Reference Formulas ### Yield Models ``` Poisson: Y = exp(-D₀ × A) Negative Binomial: Y = (1 + D₀×A/α)^(-α) Murphy: Y = ((1 - exp(-D₀×A)) / (D₀×A))² ``` ### Cost Equations ``` Cost/Die = Cost/Wafer ÷ (Dies/Wafer × Yield) Cost/Wafer = CapEx + Materials + Labor + Facilities + Overhead CapEx/Pass = (Tool Cost × Depreciation) ÷ (Throughput × Util × Uptime × Hours) ``` ### Dies Per Wafer ``` Gross Dies ≈ π × (D/2)² ÷ A_die Net Dies ≈ (π × D²)/(4 × A_die) - (π × D)/√(2 × A_die) ```

cost-sensitive learning, machine learning

Assign different costs to errors.

coulomb matrix, chemistry ai

Simple molecular descriptor.

counterfactual data augmentation, cda, fairness

Create examples swapping protected attributes.

counterfactual explanation generation, explainable ai

Find minimal changes to flip prediction.

counterfactual explanations,explainable ai

Show minimal input changes that would flip the model's decision.

counterfactual fairness, evaluation

Counterfactual fairness ensures predictions unchanged if sensitive attributes differ.

counterfactual fairness,fairness

Output doesn't change if you swap demographic attributes.

counterfactual,minimal change,explain

Counterfactual explanations show minimal input change to flip prediction. Actionable insights.

coupling and cohesion, code ai

Measure module dependencies.

cp decomposition nn, cp, model optimization

CP decomposition represents weight tensors as sums of rank-one tensors.

cpfr, cpfr, supply chain & logistics

Collaborative Planning Forecasting and Replenishment integrates buyer and supplier planning processes.

cradle-to-cradle, environmental & sustainability

Cradle-to-cradle design enables complete recycling or biodegradation eliminating waste concept.

cradle-to-gate, environmental & sustainability

Cradle-to-gate LCA analyzes impacts from resource extraction through manufacturing gate.

cradle-to-grave, environmental & sustainability

Cradle-to-grave LCA includes product use phase and end-of-life disposal.

cratered bond, failure analysis

Damage under bond pad.

cream, neural architecture search

Cream picks promising subnetworks from supernets through progressive training and architecture selection.